SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
REFRIGERANT SYSTEM SPECIFICATIONS
Refrigerant System Specifications
DIAGNOSTIC INFORMATION AND PROCEDURES
LEAK TESTING
Special Tools
Refrigerant Leak Testing
NOTE: General Motors vehicles are now manufactured with fluorescent dye installed directly into the air conditioning (A/C) system.
The fluorescent dye mixes and flows with the polyalkylene glycol (PAG) oil throughout the refrigerant system.
Verifying some passive leaks may require using the J 39400-A halogen leak detector, even though the A/C system contains fluorescent dye.
The only time that adding additional fluorescent dye is required is after flushing the A/C system.
Fluorescent Leak Detector
Fluorescent dye will assist in locating any leaks in the A/C system.
NOTE: PAG oil is water soluble.
Use the leak detection lamp in the following areas:
The sealing cap is the primary seal for the service ports.
Fluorescent Dye Injection
NOTE: Use only fluorescent dye approved by General Motors.
- J 41447 R-134A A/C tracer dye-box of 24 can be poured directly into a removed A/C component.
- J 46297-12 replacement dye cartridges is injected into the low side port using J 46297 A/C dye injector kit.
NOTE: Do NOT overcharge the A/C system with dye. Use only one 7.39 ml (0.25 oz) charge.
Halogen Leak Detector
WARNING: Do not operate the detector in a combustible atmosphere since its sensor operates at high temperatures or personal injury and/or damage to the equipment may result.
Ensure that the vehicle has at least 0.45 kg (1 lb) of refrigerant in the A/C refrigeration system in order to perform a leak test. Refer to Refrigerant Recovery and Recharging for recharging the A/C system.
NOTE: Halogen leak detectors are sensitive to the following items:
Clean and dry all surfaces in order to prevent a false warning. Liquids will damage the detector.
NOTE: Follow a continuous path in order to ensure that you will not miss any possible leaks. Test all areas of the system for leaks.
Follow the instructions supplied with the J 39400-A halogen leak detector.
AIR CONDITIONING (A/C) SYSTEM PERFORMANCE TEST
This test measures the operating efficiency of the A/C system under the following conditions:
Test Description
The numbers below refer to the step numbers on the diagnostic table.
1
This step determines if the A/C system has at least the minimum refrigerant charge required to operate the system without damage.
2
This step measures the performance of the A/C system.
3
This step is to allow for vehicle variations as well as high ambient temperatures.
Air Conditioning (A/C) System Performance Test
A/C Performance Table
A/C DIAGNOSTICS CHART
A/C Diagnostics Chart
HEATING PERFORMANCE DIAGNOSTIC
Heating Performance Diagnostic
DEFROSTING INSUFFICIENT
Defrosting Insufficient
NOISE DIAGNOSIS - AUXILIARY BLOWER MOTOR
Noise Diagnosis - Auxiliary Blower Motor
NOISE DIAGNOSIS - BLOWER MOTOR
Noise Diagnosis - Blower Motor
AIR CONDITIONING COMPRESSOR OIL DIAGNOSIS
Air Conditioning Compressor Oil Diagnosis
NOISE DIAGNOSIS - AIR CONDITIONING (A/C) SYSTEM
Noise Diagnosis - Air Conditioning (A/C) System
NOISE DIAGNOSIS - HVAC MODULE
Noise Diagnosis - HVAC Module
ODOR DIAGNOSIS
Odor Diagnosis